Vintage Checkout Guitar Parts

PAF Magnets

June 25th, 2009

Photo by Kim LaFleur ~ Vintage Checkout ~  PAF Pickup Alnico Long magnet

From 1956 until 1961 Gibson used different Alnico magnets in their PAF pickups. Alnico magnets (alloys ALuminum, NIckel, and CObalt) come in a different grades based on their magnetic strength. Gibson generally used the same magnets (size/grade) which was available for their P-90 pickups. But Gibson randomly used Alnico 2,3,4,5 grade magnets in PAFs until 1961 (remember the higher the magnet’s number, the higher the magnetic strength). This can often account for how two PAF pickups can sound quite different.

In July 1961 Gibson began consistently using a smaller Alnico 5 magnet (smaller as in the flat top side of the magnets were smaller length-wise). Since inconsistency was king at Gibson during this time, Alnico 2 short magnets are sometimes seen too. By 1965 though Alnico 5 was the standard for all Gibson humbuckers.

The original PAF magnet length was 2.5″ long, which was decreased by 1/8″ to 1/4″ to around 2.25″ in July 1961. But the “short magnet” PAF can be seen as early as 1959 and is still original. Gold plated guitars (ES-345, LP Custom, etc) seem to use the short magnet PAFs before nickel plated guitars (like the ES-335, LP Standard, etc). Just from a consistency point of view, July 1961 is the date considered by most as when short magnets were the norm for PAFs. Generally speaking decreasing the length decreases the power of the pickups, but this was somewhat counteracted by the Alnico 5’s added strength.

When new, the shorter A5 magnet is more powerful than the longer A2 magnet. So do short magnet PAFs sound worst than 1957-1960 long magnet PAFs? NO. In fact, they may sound better in many cases. But there are lots of things that effect sound, with the magnet only being one piece of the equation. Dimensions of PAF magnets follow (measured using a micrometer, and obviously this will vary a bit from magnet to magnet): 2.509″ long (”long magnet” version), .506″ wide, .131″ thick. The “short magnet” PAF length was the a bit different: 2.371″ long, .491″ wide, and .121″ thick. Another interesting point are the magnets in 1950s P-90 pickups (remember P-90 pickups are single coil predecessors to PAFs). There are *two* magnets in the P90 pickups, and yes they are identical to the 1950s PAF magnets (rough sand casted). Because of this, there has been a fair bit of “magnet hijackings” where players take p90 pickup magnets and put them into newer pickups, hoping to get that original PAF sound. Albert King with his 1959 Flying V equipped with original PAF Pickups:

PAF Pickup Wire and Winding Methods

June 24th, 2009

The pickup were wound with #42 plain enamel wire. On original PAFs the bobbin wire appears purple, versus later PAF and patent# pickups that appear reddish. Gibson eventually switched to polyurethane coated wire around 1963. When wire coatings change, the sound of the pickup does change, contributing to the PAF following. The amount of wire (and coating) wound on each bobbin determines the pickup’s resistance. When the bobbins are wound with more than a nominal amount of wire (either on purpose or by accident), they are more powerful with fatter midrange but less treble. Due to the human factor and the wide tolerance of the manually-run pickup winding machines used by Gibson from 1956-1961, PAF pickups usually measure between 7.5 and 9.0 thousand ohms (K ohms). By 1962 (the end of the PAF era), Gibson was making pickups very consistently with 7.5k ohms of wire (give or take .25k ohms). The separate bobbins of a PAF can measure very differently due to Gibson’s manufacturing techniques. For example one bobbin could measure 3.5k, and the other 4.5k ohms (for a total of 8k ohms). This mis-matched ohms is actually a good thing, as certain frequencies will stand out if both bobbins have different resistance. This contributes to why two PAF pickups can sound quite different. The coil winder was a Leesona 102, and did have auto stop counters to keep pickups windings consistent. But these winders ran using a fiber gear and were prone breakage. The work around to fixing the counters is to time the winding process. That is one reason for the randomness of PAF pickup resistance. Around 1965 to 1968 (exact date unknown), Gibson changed from a manually-run pickup winding system to a fully automated system. Because of this their humbucking pickups all became a consistent 7.5k ohms from 1965 and later. The manual-run system had a machine operator that decided when a pickup bobbin reach about 5000 turns of wire. So there was plenty of room for under and over-winding. When the fully automated system came into place, the pickups were very consistent in their windings (and hence total ohms). A fantastic clip by the Allman Brothers Band featuring Duane Allman and Dickey Betts:

Gibson Models which Used PAF Pickups

June 23rd, 2009

The 1957 to 1962

Les Paul Standard model is probably the most famous of the models to have PAFs pickups, though other models had them too. Like the ES-175, ES-295, Byrdland, ES-350, ES-5 switchmaster, L-5CE, the Super 400 and the ES-335/ES-345/ES-355 (when introduced in 1958/1959). Peter Green with his 1959 Gibson Les Paul:

Gary Moore with the same Les Paul:

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